Furnace Transformer

Furnace Transformer

Welcome to Synergy, a leading manufacturer of high-quality furnace transformers. With our expertise and commitment to excellence, we provide reliable and efficient solutions for your industrial heating needs. Our furnace transformers are designed to deliver exceptional performance, ensuring the smooth and uninterrupted operation of your furnaces.

At Synergy, we understand the critical role that transformers play in the functioning of furnaces. That’s why we prioritize precision engineering and superior craftsmanship in the manufacturing process. Our team of experienced professionals uses the latest technology and adheres to strict quality control measures to produce furnace transformers that meet the highest industry standards.

Key Features of Our Furnace Transformers

Robust Construction

Our furnace transformers are built to withstand the demanding conditions of industrial environments. We use premium-grade materials and employ advanced manufacturing techniques to ensure durability and longevity.

Optimal Efficiency

Synergy furnace transformers are designed for maximum energy efficiency. By minimizing power losses and optimizing electrical performance, our transformers help you achieve higher operational efficiency and reduce energy costs.

Reliable Performance

We understand the importance of uninterrupted production processes. That’s why our furnace transformers are engineered to provide reliable and stable performance, even under heavy load conditions. You can count on Synergy transformers to deliver a consistent power supply to your furnaces, ensuring smooth operation.

Customization Options

We recognize that every furnace setup is unique, and we offer tailored solutions to meet your specific requirements. Our team works closely with you to understand your needs and provides customized furnace transformers that integrate seamlessly into your existing system.

Compliance with Safety Standards

Safety is our utmost priority. All our furnace transformers are designed and manufactured in accordance with international safety standards. You can have complete peace of mind knowing that our transformers undergo rigorous testing to ensure they meet or exceed the necessary safety regulations.

Why Choose Synergy for Furnace Transformers?

Experience and Expertise

With years of experience in the industry, Synergy has established a strong reputation for delivering superior furnace transformers. Our team of skilled professionals possesses in-depth knowledge and expertise, allowing us to provide you with reliable solutions that meet your exact specifications.

Quality Assurance

We are committed to delivering products of the highest quality. Our rigorous quality control processes ensure that each furnace transformer leaving our facility undergoes thorough inspection and testing. You can trust Synergy to provide you with transformers that consistently meet or exceed your expectations.

Customer Satisfaction

We value our customers and strive to provide excellent service at every stage. From initial consultation to after-sales support, we prioritize your satisfaction. Our dedicated customer service team is always available to address your queries and assist you in any way possible.

Timely Delivery

We understand the importance of timely project completion. Synergy is known for its prompt and reliable delivery of furnace transformers. We work closely with you to establish realistic timelines and ensure that your transformers are delivered on schedule.

When it comes to furnace transformers, Synergy is your trusted partner. Contact us today to discuss your requirements and let our experts assist you in finding the perfect solution for your industrial heating needs.

Features of Furnace Transformer

  • Electrostatic earth shield offered between primary and secondary side windings for secure protection of rectifier components against voltage surges in primary side windings.
  • Utilize reduced current densities to limit losses due to harmonic currents.
  • Utilize reduced flux density to limit core losses due to harmonic flux.
  • Developed to suit 6 Pulse / 12 Pulse or other rectifier circuits as required by furnace manufacturers. Two active parts in one tank can also be provided.
  • Confirming to I.S. 2026 and I.S. 4540 – standards for power transformer and specifications for rectifiers.

Technical Specifications

Type Indoor/ Outdoor Pad Mounted
Duty On Load / Off Load
Voltage Class 3.3, 6.6, 11, 22, 33 Kv or special class by customer
Vector Group Dyn11, Dyn5, Dyn1 or other specified by customer
No. of phase 3 phases
Frequency 50/60 Hz
Tap Range ±10% in on load and ±7.5% in off load or other specified by customer.
Winding Material Copper with multiple paper covering
Applicable Standards IS-2026, IEC 60076
Painting Epoxy, Polyurethane or specified by customer

Why are the weight and dimensions of induction furnace transformers higher than conventional transformers?

  • To achieve reduced current density, more conductor cross-section areas are required, Hence core weight increases.
  • To achieve reduced flux density, more core cross-section is required, hence core weight increases.
  • In a transformer, core weight and copper weight are interdependent. An increase in conductor cross-section requires that the core window is bigger resulting in an increase of core weight also. Similarly, an increase in core cross-section is achieved by increasing core dias which increases mean Dias of winding and the lengths of their mean turn. This increases copper weight also, increase in core and copper weights increase the overall dimensions, increasing oil quantity, structural steel, etc.
  • When an electrostatic shield is provided between the windings, a more radial gap is required between the windings. This further increases core weight, copper weight, oil quantity and structural steel.